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CHESTER-X7

The CHESTER-X7 is an analog input extension module for the CHESTER platform, with one differential input, one single-ended voltage input, and a 5 V output to power external probes.

Module Overview

CHESTER-X7 provides a differential input (INP/INM) for current probes and other industrial sensors, and a single-ended voltage input (VIN) for 0–28 V signals. The differential input is buffered by precision zero-drift op-amp stages (OPA4387) and presented to the CHESTER analog inputs (INP → A0, INM → A1). The voltage input is scaled by a precision resistor divider and read on A2. CHESTER-X7 has no I²C or SPI interface — all three signals are read directly by the CHESTER mainboard's ADC.

The module also generates a regulated 5.0 V output (VOUT) to power the connected probes. It is produced from the +V rail by a boost converter (TPS61099) followed by a low-noise LDO (TPS7A2050), and is enabled under firmware control through the slot's GP3/A3 pin, so probe power can be switched off between measurements to save energy.

Key Features

  • Differential Input: One differential input (INP/INM) for current probes and industrial sensors, buffered by precision OPA4387 op-amp stages.
  • Voltage Input: One single-ended 0–28 V input (VIN), precision-divided for the CHESTER ADC.
  • Analog Interface: Signals are read directly on the CHESTER analog inputs (A0/A1/A2) — no I²C or SPI needed.
  • Switchable Probe Power: Regulated 5.0 V output (VOUT) to power the probes, enabled via GP3/A3.
  • Precision Analog: Zero-drift OPA4387 op-amp and 0.1% resistors for accurate, low-drift measurements.

Typical Applications

  • Current Measurement: Reading current probes, current transformers (CTs), and shunt-based current sensors.
  • Industrial Sensor Interfacing: Differential sensors and transducers that need a powered, buffered front-end.
  • Voltage Monitoring: Measuring DC voltages up to 28 V — battery banks, supply rails, and industrial signals.
  • Process & Energy Monitoring: Load, power, and consumption monitoring in industrial and building systems.
  • Analog Signal Acquisition: General-purpose acquisition of low-level differential or single-ended signals.

Technical Specifications

ParameterValue
Module TypeAnalog input front-end (differential + voltage)
Differential InputINP/INM, buffered by OPA4387, read on A0/A1
Voltage Input (VIN)0–28 V single-ended, precision-divided, read on A2
Probe Power Output (VOUT)Regulated 5.0 V (boost + LDO), enabled via GP3/A3
Host InterfaceAnalog (CHESTER ADC on A0/A1/A2); no I²C/SPI
ControlGP3/A3 enables the 5.0 V probe-power output
Logic Supply (VDD)3.0 V
Board InterfaceCastellated holes on two opposite edges, soldered to the CHESTER mainboard
Hardware RevisionR2.1

Key Components

ComponentPart NumberDescription
Boost ConverterTPS61099YFFStep-up converter generating the intermediate 5.5 V rail from +V
LDO RegulatorTPS7A2050PDBVRLow-noise 5.0 V LDO producing the VOUT probe supply
Precision Op-AmpOPA4387PWZero-drift quad op-amp buffering the differential input

Pin Configuration

The module uses a standardized header layout compatible with CHESTER extension slots.

note

The pin configuration shown is for the CHESTER-M CGLS mainboard.

CHESTER-X7 Connector Pinout

CHESTER-X7 terminal block pinout: +V, GND, VDD, VIN, GND, INP, INM, VOUT on pins 1-8

PinSignalTypeDescription
1+VPowerSystem positive rail (depends on the CHESTER power-supply option); also feeds the boost converter
2GNDGroundSystem ground reference
3VDDPower3.0 V logic supply from the CHESTER mainboard
4VINAnalog InputSingle-ended voltage input (0–28 V)
5GNDGroundSystem ground reference
6INPAnalog InputPositive differential input
7INMAnalog InputNegative differential input
8VOUTPower OutputRegulated 5.0 V probe-power output
info

VDD is the 3.0 V logic rail and +V is the system positive rail (its voltage depends on the CHESTER power-supply option; it also feeds the on-board boost converter). VOUT provides a regulated 5.0 V to power the connected probes and is enabled from firmware via GP3/A3.

Signal Routing (Analog)

CHESTER-X7 has no I²C or SPI device — the measurements are read directly on the CHESTER analog inputs, and one GP pin switches the probe power. The slot pins are used as follows:

CHESTER-X pinDirectionFunction
GP0 / A0Analog inBuffered positive differential input (INP)
GP1 / A1Analog inBuffered negative differential input (INM)
GP2 / A2Analog inScaled voltage input (VIN, 0–28 V)
GP3 / A3Digital outEnables the 5.0 V probe-power output (VOUT)

The differential input legs (INP, INM) are each buffered by a precision OPA4387 stage and read on A0 and A1; firmware takes their difference. The voltage input (VIN) is divided by a precision resistor network and read on A2. The slot's I²C bus (SDA/SCL) is not used.

Input and Output Connection

  • Current probe / differential sensor: connect the probe's differential output to INP (pin 6) and INM (pin 7). If the probe needs power, take it from VOUT (pin 8, 5.0 V) and GND.
  • Voltage input: connect the 0–28 V source to VIN (pin 4) and GND.

All externally connected devices must share a common GND with the module. Enable the 5.0 V probe supply from firmware (GP3/A3) before taking a measurement.

Enclosure Feed-Through

Two options bring the wiring into the enclosure:

  • Cable gland (default): route the conductors through a cable gland in the enclosure wall and wire them to the terminal block.
  • Panel-mount connector (on request): an external connector in the enclosure wall lets the user plug in the cable, with no loose wiring inside. Available on request.

Compatible CHESTER Configurations

The CHESTER-X7 module can be used with various CHESTER mainboard configurations. Below are examples of compatible setups:

CHESTER-M (CGLS)

CHESTER-M CGLS mainboard with D-cell battery, supercapacitors, and A/B terminal blocks

CHESTER-C4

CHESTER-C4 carrier board, a blue PCB with dual D-cell battery holder and terminal blocks

CHESTER SDK usage

CHESTER-X7 can be used as part of the CHESTER SDK using the ctr_x7_a and ctr_x7_b shields, or hardware-chester-x7-a and hardware-chester-x7-b Project Generator features.

Schematic Diagrams

The complete schematic — the boost/LDO probe-power supply and the differential/voltage input front-end — is available as a PDF:

Module Drawing

CHESTER-X7 R2.1 board layout drawing with slot signals on top and the VOUT/INM/INP/VIN terminal block on the bottom